The following chart depicts the relative performance difference of common insulated packaging materials.

The attachement clearly illustrates the difference between which materials merely protect a product from heat spikes, and the duration of those that can maintain a specified temperature range


The packages were of the same relative cubic size/volume.

Each package contained one bottle of 500 ml of water conditioned at 4 degrees C, wrapped in a thin layer of bubble wrap and probed with a thermocouple connected to a data logger.

Each package contained one identical 32 ounce (frozen) gel pack placed on top of the 500 ml bottle.

Once assembled, each package was exposed to a constant 30 degreesC (86 degrees F) for 48 hours.

For a detailed performance graph, click on the attachement icon below.

 

Container

Insulation

k factor

Wall Thickness

R Value

Hours

< 10 C

Hours < 20 C

Corrugate

 

 

C Flute

 

2.5

17

Fabric tote

Thinsulate Microfiber

0.25

3/4"

3

8

23

Molded, Hard Sided

Rigid PUR "Igloo cooler"

0.14

1/2"

3.5

3

24

Bubble in corrugate

foil/bubble double layer

0.19

5/8"

3.3

6

27

EPS

Expanded Polystyrene

0.25

1.0"

4

10.4

25.9

EPS

Expanded Polystyrene

0.25

1.5"

6

11.3

28.1

EPS

Expanded Polystyrene

0.25

2.0"

8

12

30

PUR

Polyurethane

0.15

2.0"

13.3

26

48

Vacuum

Vacuum panel(Nanotherm)

0.029

1.0"

35

32

80.3

Vacuum

Vacuum panel with 1" EPS

0.04

2.0"

50

54

80